Full Automatic Sponge Production Line , PU Foam Manufacturing Machines 200~300L/min
This Foam Production Line is a automatic continuous foaming machine for producing flexible polyurethane foam used in furniture, shoe material, packing, electron, garment and transportation industrial. It’s the ideal production equipment for large-scale foaming.
Main technique specification:
1, Dimension:Total length 40m×Total width 4m×Total Height 3m
2, Foaming material Group: 13 groups, man-machine interface, both manual and computerized control.
3, Foaming width: 980mm～2350mm
4, Foaming height: Max 1300mm
5, Foaming density: 8Kg/m³～100kg/m³
6, Foaming speed: 2000r/min～7000r/min
7, Max total output:300kg/min
8, Material spraying way:
① The way of down sprayer head (upper, down, front, back can be adjusted)
② The way of trough overflow pipe.
9, Controlling way of foaming:
① PLC controlling, can continuously foaming two different formulas in one time
② All inverter controlling foaming and work in phase with the production line
③ Oven declining board height and width can be adjusted by control box.
④ Oven side links width can be adjusted by control box.
10, Mixing –head motor: 37kw
11, Total power: About 90kw
Transducer Types
| Model | Power/kw | Use | Qty | Brand |
| FC360 | 37 | Mixing head | 1 | Danfoss |
| FC-051P | 7.5 | PPG+CaCo3 | 1 | Danfoss |
| FC-051P | 5.5 | PPG | 1 | Danfoss |
| FC-051P | 4 | TDI | 1 | Danfoss |
| FC-051P | 2.2 | MC , Flame retardant | 2 | Danfoss |
| FC-051P | 1.5 | Black | 1 | Danfoss |
| FC-051P | 0.75 | Water, Ann, Si, Tin, Color A/B Anti-yellow | 7 | Danfoss |
| FC-051P | 0.75 | Spray head | 1 | Danfoss |
| FC-051P | 5.5/3.7/1.5 | Oven inner conveyer line,side conveyer line, cutting machine | 3 | Danfoss |
| FC-051P | 7.5 | Conveyor belt | 1 | Danfoss |
Pump of loding material
| Model | Specification | Use | Qty/set | Brand |
| KCB-83.3 | 200L/min | PPG Loding | 1 | China |
| CB-13 | 200 L/min | PPG+CaCo3 loding | 1 | China |
| NB-63 | 120 L/min | TDI loding | 1 | Shanghai |
| NB-32 | 30 L/min | MC loding | 1 | Shanghai |
| KCB-55 | 25 L/min | Flame retardant loding | 1 | China |
Techniques and After-sale Services:
1, Buyer should assist seller to undertake the testing. Both seller and buyer should be responsible for the on-site testing of the production line. The testing is mainly for three formulas including high, medium and low density.
2, During the testing, If the raw material waste is caused by seller’s technical problems or the quality of the production line (i.e. foam collapse, burnings, or machine malfunction), the additional portion of the raw materials that over 2 tons are on seller’s account. The problems not related to seller’s are on buyer’s account.
3, During installation, seller will send technicians to buyer’s place of business. Buyer should arrange his staffs to assist the technicians with the installation, and prepare water, electricity and place for installation.
4, The machines are in simple packing.
5, During installation and testing, buyer is responsible for the food, Visa fee, turn-round flight tickets and accommodation for the technicians sent by seller. Buyer also should pay $40/day/person as the allowance for the technicians sent by the seller.
6, The machines are under one year warranty (in the circumstance of normal use). Natural damage, non-professional demolition, maintenance errors are not within the scope of warranty.
7, After warranty period, seller will provide paid service for machine maintenance.
Payment Terms:
After signing of the contract, buyer pays as the advance payment 30% of total price , when seller gets the deposit, the contract takes into effect; the balance of 70%will be paid by buyer before shipment.
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Full Automatic Sponge Production Line , PU Foam Manufacturing Machines 200~300L/min Images
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